CNC Inclined Bed Lathes

Merkur 180 MR

Premium Lathe - powerful and customizable
Part No. 181202
delivery time given on request

  • Productive: High drive power, long turning length, and fast servo-turrent ensure shorter cycles
  • Präzise: Hochstabile und breite Flachführungen
  • Reliable: Fanuc control technology
  • Additional options and automation solutions allow maximum customization to meet any requirements

Main spindle and headstock

  • Excellent rigidity and minimum influence of fluctuating operating temperatures are possible due to an innovative and massive spindle head design
  • Thermal stability is achieved by strictly symmetrical builds and cooling structures that ensure consistent cooling air circulation around the entire spindle
  • The main spindle is designed for demanding loads and lasting accuracy and includes precision dual cylinder roller bearings on both sides, plus additional angular ball bearings on both sides of the front bearings

Tailstock

  • The rigid tailstock for shaft machining provides additionally flexibility in production operations
  • The design with 2 additional box ways ensures collision-free tailstock movements, extra long guideways and superior rigidity and precision of guides result in excellent vibration damping even during heavy machining operations
  • Automatic tailstock is available as an option.

Fanuc 0i TF control

  • Easy programming and operation, short learning curve
  • User-friendly graphics display for visual verification of parts programs
  • Use of existing programs without reprogramming requirements
  • High-speed machining and standard nano-interpolation
  • Fixed cycles and custom macro B for simplified parts programming
  • State-of-the-Art functionality, like jerk limitation, nano smoothing, and Al Contour Control ll - compatibile with previous version series 0 and series 0i models A, B, C and D
  • Series 0i Model F are the successor models of the Series 0 and Series 0i, which are the most popular CNC controls worldwide with over 700,000 installations. STAHLWERK also features the latest FANUC drive technology.
  • With up to 4 controlled axes, the CNC Series 0i provides the best controls to meet the high demands of STAHLWERK Premium Line machine tools.

Alternatively available with a Siemens Sinumerik 828D.

  • kompakte, robuste und wartungsfreie Bedientafel-CNC
  • komfortable Programm- und Parametereingabe mittels QWERTY Tastatur
  • 100 einstellbare Nullpunktverschiebungen
  • Synchronous actions, and quick output of help functions
  • höchste Bearbeitungspräzision
  • Highlights & CNC-Leistungsdaten und Funktionen Siemens Sinumerik 828D
  • programGUIDE: kürzeste Bearbeitungszeit und maximale Flexibilität bei der Herstellung von Großserienteilen
  • Animated Elements: einzigartige Bedien- und Programmierunterstützung mit Bewegtbildsequenzen
  • modernste Datenübertragung via USB-Stick, CF-Karte und Netzwerk (Ethernet)
  • Easy Message: maximale Maschinenverfügbarkeit durch Prozess-überwachung per Textnachrichten (SMS)
  • Beschleunigung mit Ruckbegrenzung
  • dynamische Vorsteuerung
  • 4-Achsen-Simultaninterpolation (X, Y, Z, Rundachse)
  • Linear-, Zirkular- und Helix-Interpolation
  • Gewindebohren ohne Ausgleichsfutter und Gewindefräsen
  • Oriented spindle hold
  • Inch/metrisch-Umschaltung
  • FRAME-Konzept für individuelle Koordinatentransformationen, Rotationen, Skalierungen und Spiegelung

Working Area
Turning-Ø over bed (max.)19 in
Swing-Ø over cross slide (max.)14 in
Turning diameter (max.)11 in
Turning length (max.)15 in
Travels
Travel X-axis6 in
Travel Z-axis15 in
Angle of slant bed45 Grad
Headstock
Bar capacity (incl. chuck)2 in
Spindle speed6,000 rpm
Spindle mountA2-5
Spindle bore2 in
Spindle Torque cont./max.74 / 110 ft/lb
Spindle drive method Belt
Lathe chuck diameter6 in
Angular resolution, C axis360 (0,001) deg
Spindle bore2 in
Feed
Feed force X-axis (cont./max.)7,8 / 17,6 kN
Feed force Z-axis (cont./max.)7,8 / 17,6 kN
Tool head
Tool change typeServo
Number of tool stations12 positions
shank size1x1 in
Boring bar mount diameter1.3 in
Turret indexing time0 s
Speed, driven tools5,000 rpm
Accuracies
Repeatability± 0,003 in
Positioning accuracy± 0,005 in
Rapid Feed
Rapid Feed X-axis1,260 in/min
Rapid Feed Z-axis1,260 in/min
Tailstock
Tailstock quill diameter3 in
Tailstock quill stroke3 in
Tailstock taperMK 4
Drive Capacity
Motor rating main drive20.1 Hp
Main drive, continuous load14.75 Hp
Motor rating, driven tools5 Hp
Driven tools, continuous load2.95 Hp
Motor rating X / Z axis3 Hp
Total power consumption27 kVA
Measures and Weights
Overall dimensions (length x width x height)94.49x57.48x64.57 in
Weight6,710 lbs
Part No. 181202

Fanuc 0i TF control

  • Easy programming and operation, short learning curve
  • User-friendly graphics display for visual verification of parts programs
  • Use of existing programs without reprogramming requirements
  • High-speed machining and standard nano-interpolation
  • Fixed cycles and custom macro B for simplified parts programming
  • State-of-the-Art functionality, like jerk limitation, nano smoothing, and Al Contour Control ll - compatibile with previous version series 0 and series 0i models A, B, C and D
  • Series 0i Model F are the successor models of the Series 0 and Series 0i, which are the most popular CNC controls worldwide with over 700,000 installations.
  • With up to 4 simultaneously controlled axes, the CNC Series 0i provides the best controls for highly demanding machine tools.

  • CE
  • Fanuc 0i-TF control
  • Fanuc warranty 2 years
  • 10.4“ LCD color monitor
  • USB interface
  • RS232 interface
  • 12-station tool holder
  • Manual tailstock
  • Live center
  • Hydraulic 3-jaw chuck with soft jaws
  • Set of soft jaws
  • Foot switch for 3-jaw chuck
  • Chuck close/open confirm switch
  • hydraulic unit
  • coolant system
  • Air and coolant spray wand
  • central lubrication
  • LED work lamp
  • 3-color signal lamp (LED)
  • Door lock
  • machine feet
  • operating tools