CNC Inclined Bed Lathes

Orion 8TLM

Premium production lathe with C axis, driven tools, and extra-large center width
Part No. 181115
delivery time given on request
STAHLWERK SPECIAL: immediately available, preconfigured by STAHLWERK experts, excellent price/performance ratio

  • A modern CNC Lathe must be productive, reliable, and cost-effective. The Orion T series combines all of these characteristics in every model
  • The servo turret provides precision and efficiency at the workpiece, complemented by advanced drive technology with rapid feeds up to 36 m/min
  • Fast: Linear guides for reliable precision
  • Productive: VDI Turret with driven tool stations
  • Reliable: Fanuc control technology
  • Expandable: many options available

Machine bed

  • The heavily ribbed 45° inclined bed frame features premium linear guides for superior thermal and structural stability
  • This design is very spacious, featuring a large work space for tools and improved chip removal
  • A wide support saddle with maximum guide length will result in significantly more stability and much less vibration
  • The preloaded ball screws connect to powerful drives via a zero-loss transmission clutch, and extensive bilateral bearings ensure high axial and radial rigidity

Main spindle and headstock

  • Excellent rigidity and minimum influence of fluctuating operating temperatures are possible due to an innovative and massive spindle head design
  • Thermal stability is achieved by strictly symmetrical builds and cooling structures that ensure consistent cooling air circulation around the entire spindle
  • The main spindle is designed for demanding loads and lasting accuracy

Tailstock

  • The rigid tailstock for shaft machining provides additionally flexibility in production operations
  • The design with 2 additional box ways ensures collision-free tailstock movements, extra long guideways and superior rigidity and precision of guides result in excellent vibration damping even during heavy machining operations
  • Automatic tailstock is available as an option.

Equipment

  • Perfectly organized layout and well-designed details ensure maximum operator comfort and a comfortable work environment
  • Every machine can be customized to fit the respective requirements with options like soft jaws for the lathe chuck, tool measuring systems (fixed & removable), parts catcher, high-pressure coolant supply, oil separator, and filter
  • STAHLWERK machines can be retrofitted at any time with useful accessories to meet increasing power and productivity requirements
  • Quick EWS turret with high-torque servo-motor and bidirectional tool selection ensures shorter tool-changing times
  • Solid structure and powerful clamping virtually eliminate vibrations completely resulting in a significantly longer tool life.
  • The powerful main drive for milling, drilling and thread cutting tools provides a maximum capacity of 3 kW and speeds up to 5000 rpm
  • High C axis resolution allows precise contour milling and exact positioning
  • Additional center widths are available for even more capacity

Fanuc 0i TF control

  • Easy programming and operation, short learning curve
  • User-friendly graphics display for visual verification of parts programs
  • Use of existing programs without reprogramming requirements
  • High-speed machining and standard nano-interpolation
  • Fixed cycles and custom macro B for simplified parts programming
  • State-of-the-Art functionality, like jerk limitation, nano smoothing, and Al Contour Control ll - compatibile with previous version series 0 and series 0i models A, B, C and D
  • Series 0i Model F are the successor models of the Series 0 and Series 0i, which are the most popular CNC controls worldwide with over 700,000 installations. STAHLWERK also features the latest FANUC drive technology.
  • With up to 4 controlled axes, the CNC Series 0i provides the best controls to meet the high demands of STAHLWERK Premium Line machine tools.

Alternatively available with a Siemens Sinumerik 828D.

  • kompakte, robuste und wartungsfreie Bedientafel-CNC
  • komfortable Programm- und Parametereingabe mittels QWERTY Tastatur
  • 100 einstellbare Nullpunktverschiebungen
  • Synchronous actions, and quick output of help functions
  • höchste Bearbeitungspräzision
  • Highlights & CNC-Leistungsdaten und Funktionen Siemens Sinumerik 828D
  • programGUIDE: kürzeste Bearbeitungszeit und maximale Flexibilität bei der Herstellung von Großserienteilen
  • Animated Elements: einzigartige Bedien- und Programmierunterstützung mit Bewegtbildsequenzen
  • modernste Datenübertragung via USB-Stick, CF-Karte und Netzwerk (Ethernet)
  • Easy Message: maximale Maschinenverfügbarkeit durch Prozess-überwachung per Textnachrichten (SMS)
  • Beschleunigung mit Ruckbegrenzung
  • dynamische Vorsteuerung
  • 4-Achsen-Simultaninterpolation (X, Y, Z, Rundachse)
  • Linear-, Zirkular- und Helix-Interpolation
  • Gewindebohren ohne Ausgleichsfutter und Gewindefräsen
  • Oriented spindle hold
  • Inch/metrisch-Umschaltung
  • FRAME-Konzept für individuelle Koordinatentransformationen, Rotationen, Skalierungen und Spiegelung

Working Area
Turning-Ø over bed (max.)19 in
Swing-Ø over cross slide (max.)11 in
Turning diameter (max.)7 in
Turning length (max.)15 in
Travels
Travel X-axis6 in
Travel Z-axis15 in
Angle of slant bed45 Grad
Headstock
Bar capacity (incl. chuck)2 in
Spindle speed4,500 rpm
Spindle mountA2-6
Spindle bore2 in
Spindle Torque (max.)779 ft.lb.
Spindle drive methodBelt
Lathe chuck diameter8 in
Angular resolution, C axis360 (0,001) deg
Feed
Feed force X-axis (cont./max.)5 / 18 kN
Feed force Z-axis (cont./max.)5 / 18 kN
Tool head
Tool change typeServo / VDI 30
Number of tool stations12 positions
shank size1x1 in
Boring bar mount diameter1.3 in
Turret indexing time0 s
Speed, driven tools5,000 rpm
Accuracies
Repeatability± 0,003 in
Positioning accuracy± 0,005 in
Rapid Feed
Rapid Feed X-axis1,181 in/min
Rapid Feed Z-axis1,181 in/min
Tailstock
Tailstock quill diameter3 in
Tailstock quill stroke3 in
Tailstock taperMK 4
Drive Capacity
Motor rating main drive10.1 Hp
Main drive, continuous load7.38 Hp
Motor rating, driven tools4 Hp
Motor rating X / Z axis1,6 Hp
Total power consumption27 kVA
Measures and Weights
Overall dimensions (length x width x height)88.98x65.75x61.81 in
Weight7,150 lbs
Part No. 181115

Fanuc 0i TF control

  • Easy programming and operation, short learning curve
  • User-friendly graphics display for visual verification of parts programs
  • Use of existing programs without reprogramming requirements
  • High-speed machining and standard nano-interpolation
  • Fixed cycles and custom macro B for simplified parts programming
  • State-of-the-Art functionality, like jerk limitation, nano smoothing, and Al Contour Control ll - compatibile with previous version series 0 and series 0i models A, B, C and D
  • Series 0i Model F are the successor models of the Series 0 and Series 0i, which are the most popular CNC controls worldwide with over 700,000 installations.
  • With up to 4 simultaneously controlled axes, the CNC Series 0i provides the best controls for highly demanding machine tools.

  • Fanuc 0i-TF control
  • Fanuc warranty 2 years
  • 10.4“ LCD color monitor
  • USB interface
  • RS232 interface
  • 12-station tool holder
  • Driven tool holder radial
  • Driven tool holder axial
  • Manual tailstock
  • Live center
  • Hydraulic 3-jaw chuck with soft jaws
  • Set of soft jaws
  • Foot switch for 3-jaw chuck
  • hydraulic unit
  • coolant system
  • Air and coolant spray wand
  • central lubrication
  • LED work lamp
  • 3-color signal lamp (LED)
  • Door lock
  • machine feet
  • operating tools